Special hygienic pump enables efficient yoghurt conveyance
Yoghurt is one of the exceptionally demanding conveyor media in the food sector: on the one hand, it is vital to avoid strong shear forces so as to protect the valuable bacteria cultures and prevent the irreversible separation of the different phases. On the other hand, the product, like almost all dairy produce, is critical in terms of hygiene, which means that all pump materials have to meet food safety requirements and comprehensive cleaning has to be carried out regularly.
When setting up a new yoghurt line, a large dairy therefore decided on the NEMO® aseptic pump manufactured by NETZSCH Pumps & Systems. The main feature of this type of pump is the progressing cavity principle which it is based on. This involves a helix rotor turning in an oscillating motion in a stator that is geometrically adapted to it. In the conveying chambers between rotor and stator the medium is transported from the inlet to the discharge side continuously and above all smoothly, free from any pressure fluctuations, pulsation or shear forces.
Task
In order to meet the high hygiene requirements of the various international standards, it has a flexible rod, rather than open joints or joints filled with oil, that connects the drive to the rotor. This is heat-shrunk with the rotor and connection point to the drive, so that the transitions are hermetically sealed. Because there is no friction at the connections between the components, there is hardly any wear on the flexible rod and it needs no lubrication or seal, which means maintenance efforts are very low and the risk of contamination wile a lubricating medium is avoided. The materials used for the application in the dairy were stainless steel – in a polished version for the wetted parts – and a stator made of FDA-compliant EPBPF elastomer, while an SHJ/MG1 double seal was used as the mechanical seal.
Solution
The layout of the pump is perfectly designed for the CIP process: a bypass line and tangential cleaning ports ensure that the required flow speed for the cleaning fluid of 1.5 m/s is achieved throughout the system. In addition, the streamlined design of the conveying area prevents dead spaces or product deposits and enables the pump to be comprehensively cleaned and completely emptied.
To compensate for any possible fluctuations in the product flow, the pump was also equipped with a variable gear and a frequency inverter. This means that the system conveys up to 20 m³ of yoghurt per hour at 10 bar in continuous operation without any problems – and without impairing the high quality of the demanding product.
